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Equipment

Experience at Crafted Plastics Inc. has grown as we've been serving the plastic extrusion needs of manufacturers worldwide since 1982. Whether it's a basic polycarbonate tube or a more complex plastic profile, our commitment is to produce plastic extrusions that meet your specific requirements.  Below is a summarized list of the fundamental equipment we will use to service you.

EXTRUSION EQUIPMENTEXTRUSION EQUIPMENT

  • 3-Davis Standard 3 1/2" 24:1 L/D Thermatic® extruders
  • 3 - Davis Standard 2-1/2" 24:1 L/D non-vented, air-cooled Thermatic® III extruders
  • 3 - Davis Standard DS-25 2-1/2" 24:1 L/D non-vented, air cooled extruders
  • 1 - Davis Standard DS-125 1-1/4" extruder for use with co-extrusion applications
  • 2 - Davis Standard DS-150 1-1/2" extruder for co-extrusion and small applications
  • 1 - 1" Al-Be Industries Model 100 H 24:1
  • 2.0 PVS Vacuum Sizer for close tolerance sizing of flexible PVC and Urethane tubing
  • Mechanical Discharge Conveyor for Automatic Counting, Bagging and Sealing
  • 4 - Planetary "Burr-Free" Cutters for round tubing
  • In - Line Single Punch Units for small profiles
  • Automatic Coiler/Winder with tension control
  • Auxiliary equipment including vacuum tanks, air racks, pullers, traveling saws, cutters, and chillers
  • 4" MT Precision vacuum tank w/PAVC Control
  • On-Line Controls Measurement and Control System: in-line tubing Wall/OD/ID measurements. Feedback control and SPC capabilities
  • 1 - Vacuum calibration table used for hollow profiles

 

VALUE ADDED FABRICATION EQUIPMENT EXTRUSION EQUIPMENT

  • 2 - IBP Saws (automatic cut-off saw), ± .010" length tolerance on 3/8" to 23 ½" lengths
  • 2 - TR2A Double Miter Saws, 0° to 45° angles on end cuts with a ± .015" length tolerance
  • 2 - CDT Vertical Notching Saw 45° notches in profiles
  • Commander Head Drill, 1 to 29 holes can be drilled at 7/16" centers simultaneously
  • Multi Head Drill, 1to 10 - holes can be drilled at 3 ¾" centers simultaneously
  • 75 ton & 40 ton Break Press, eight foot overall punching capacity
  • Hot Stamp, 1 to 3 stamps simultaneously
  • 3 - Drill Presses, standard & pneumatic
  • Bagging, weigh counting, and sealing
  • 2 - Ink Jet Printers for in-line printing - Black Ink
  • 1 - Ink Jet Printer for in-line printing - Yellow Ink
  • 1 - Accupunch - Accurate cutting & punching profiles in-line.
  • 3 - Punch Presses
  • 2 - Routers, standard
  • 3 - Air rams
  • Auto stretch wrapper

 

QUALITY ASSURANCE AND INSPECTIONQUALITY ASSURANCE AND INSPECTION

  • On-line documented process control checks
  • C.W. Brabender PL2100 Plasti-Corder
  • Dial Calipers: 90", 40", 12", 6"
  • NWA Quality Analyst Statistical Quality Software
  • X-Rite QA Master + SP68 Spectrophotometer
  • Caliper Certification and Gage R&R Software
  • 14" Series Twenty Gage Master Optical Comparitor
  • Brown & Sharpe Dial Indicator
  • Depth Micrometer Gages
  • Digital Ball Micrometer
  • Certification Blocks
  • Pi Tapes
  • 26" Cal-X-Tender
  • Max 2000 Moisture Analyzer

VALUE ADDED FABRICATION EQUIPMENT

 

ENGINEERING/TOOLING CAPABILITIES

  • Charmilles Robofil 290 Wire EDM Machine
  • Charmilles HD 20 EDM Hole Drill
  • HURCO VM1 CNC Mill with 26" x 14" X18" work area
  • Espirit - CAD Software
  • MasterCam - CAD Software
  • Bridgeport (Vertical) Mill
  • Acer (Hydraulic) Surface Grinder
  • Turnmaster Lathe
  • Arc Radial Drilling Machine
  • Jet Bandsaw - " Cut Off"
  • Grob Bandsaw - "Vertical"
  • Gesswein Die Polisher
  • Temperature & humidity controlled tool room.